Saponification pretreatment and solids recirculation as a new anaerobic process for the treatment of slaughterhouse waste.

Different configurations of anaerobic process, adapted to the treatment of solid slaughterhouse fatty waste, were proposed and evaluated in this study. The tested configurations are based on the combination of anaerobic digestion with/without waste saponification pretreatment (70 °C during 60 min) and with/without recirculation of the digestate solid fraction (ratio=20% w/w). After an acclimation period of substrate pulses-feeding cycles, the reactors were operated in a semi-continuous feeding mode, increasing organic loading rates along experimental time. The degradation of the raw substrate was shown to be the bottleneck of the whole process, obtaining the best performance and process yields in the reactor equipped with waste pretreatment and solids recirculation. Saponification promoted the emulsification and bioavailability of solid fatty residues, while recirculation of solids minimized the substrate/biomass wash-out and induced microbial adaptation to the treatment of fatty substrates.

Pretreatment methods to improve sludge anaerobic degradability: a review.

This paper presents a review of the main sludge treatment techniques used as a pretreatment to anaerobic digestion. These processes include biological (largely thermal phased anaerobic), thermal hydrolysis, mechanical (such as ultrasound, high pressure and lysis), chemical with oxidation (mainly ozonation), and alkali treatments. The first three are the most widespread. Emphasis is put on their impact on the resulting sludge properties, on the potential biogas (renewable energy) production and on their application at industrial scale. Thermal biological provides a moderate performance increase over mesophilic digestion, with moderate energetic input. Mechanical treatment methods are comparable, and provide moderate performance improvements with moderate electrical input. Thermal hydrolysis provides substantial performance increases, with a substantial consumption of thermal energy. It is likely that low impact pretreatment methods such as mechanical and thermal phased improve speed of degradation, while high impact methods such as thermal hydrolysis or oxidation improve both speed and extent of degradation. While increased nutrient release can be a substantial cost in enhanced sludge destruction, it also offers opportunities to recover nutrients from a concentrated water stream as mineral fertiliser.

Slaughterhouse fatty waste saponification to increase biogas yield.

A thermochemical pretreatment, i.e. saponification, was optimised in order to improve anaerobic biodegradation of slaughterhouse wastes such as aeroflotation grease and flesh fats from cattle carcass. Anaerobic digestion of raw wastes, as well as of wastes saponified at different temperatures (60 degrees C, 120 degrees C and 150 degrees C) was conducted in fed-batch reactors under mesophilic condition and the effect of different saponification temperatures on anaerobic biodegradation and on the long-chain fatty acids (LCFAs) relative composition was assessed. Even after increasing loads over a long period of time, raw fatty wastes were biodegraded slowly and the biogas potentials were lower than those of theoretical estimations. In contrast, pretreated wastes exhibited improved batch biodegradation, indicating a better initial bio-availability, particularly obvious for carcass wastes. However, LCFA relative composition was not significantly altered by the pretreatment. Consequently, the enhanced biodegradation should be attributed to an increased initial bio-availability of fatty wastes without any modification of their long chain structure which remained slowly biodegradable. Finally, saponification at 120 degrees C achieved best performances during anaerobic digestion of slaughterhouse wastes.

The effect of moisture content and alkalinity on the anaerobic biodegradation of pit latrine sludge.

This study investigated the effect of additional moisture and/or alkalinity on the rate of anaerobic digestion in samples of material obtained from pit latrines. In modified serum bottle tests it was shown that poor gas production rates were observed from all experiments with material collected at the lower part of one pit. Using material from the top layer of a second pit it was shown that experimental bottles produced significant amounts of gas for all treatments. Analysis of data indicated that treatment with additional alkalinity had no discernible effect on anaerobic gas production rates, but that there was some correlation between moisture content and gas production rate. These results did not support the hypothesis that low pH buffering capacity was a limiting factor in the rate of digestion of pit latrine sludge, but confirmed that low moisture content could reduce the rate of stabilisation. This implies that increasing the moisture content in a pit latrine has the potential to increase biological stabilisation rates in the pit when the material is not already well-stabilised.

The effect of moisture content and alkalinity on the anaerobic biodegradation of VIP contents.

This study investigated the effect of additional moisture and/or alkalinity on the rate of anaerobic digestion in samples of material obtained from pit latrines. In modified serum bottle tests it was shown that poor gas production rates were observed from all experiments with material collected at the lower part of one pit. Using material from the top layer of a second pit it was shown that experimental bottles produced significant amounts of gas with both the addition of water and the addition of alkalinity. The results supports the motivating hypotheses that moisture content and pH buffering capacity obtained in VIP material are low and may be limiting factors in the rate of stabilisation that may occur in these pits. This implies that increasing the moisture content and alkalinity in the pit has the potential to increase stabilisation rate in the pit when the material is not already well-stabilised.

Anaerobic digestion of waste activated sludge combined with ozone post-treatment and recycling.

The aim of the study was to determine the performances of a combined ozone/anaerobic digestion system for waste activated sludge reduction. The objective was the estimation of the process efficiency and stability when keeping constant influent flow while increasing recycled chemically treated flow. The ozonation step consisted in a partial oxidation (0.16 g O3/g SS) of the anaerobic mesophilic digested sludge. Chemical treatment of digested sludge resulted in a threefold COD solubilization and a decrease of SS of 22%. Some of the advantages of digested sludge ozonation were: deodorization, better settlement and a reduction in viscosity. However there were drawbacks: foaming during ozonation and, at high ozone doses, poorer filterability. The anaerobic digestion was carried out over 6 months with an increasing recycling of ozonated flow. Suspended solids removal rate and COD removal rate were compared with initial operating conditions for the biological reactor and the whole combined process. The optimum recycling rate was 25% with increases of SS removal and COD removal of 54% and 66% respectively when considering the combined process; corresponding to a decrease of the hydraulic retention time from 24 days to 19 days.